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Predictive Maintenance for Your Factory

Monitor heavy machinery in real time, prevent costly breakdowns, and optimize equipment lifecycle with intelligent sensors and wear analysis algorithms.

Explore SensorsView Software Platform
30+days warning before failure
98%assembly line uptime
12standardized spare part types

Next Step

Schedule a PredictPro Demo

See how integrating AV-300 sensors and the software platform can reduce your downtime by up to 40%. Our team configures a test environment based on your actual machinery.
AV-300 Sensor🔧 Hardware EquipmentPredictPro Platform💻 Centralized SoftwareKPS-200 Parts Kit📦 Maintenance Set
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Frequently Asked Questions About Predictive Maintenance

  1. How do sensors detect abnormal vibrations in heavy machinery?

    The AV-300 sensor uses a high-precision MEMS accelerometer that measures frequencies between 10 Hz and 10 kHz. Data is transmitted via the Modbus RTU protocol to the PredictPro platform, and the internal algorithm analyzes the vibration spectrum to generate alerts up to 30 days before a failure.

  2. What types of equipment can be monitored with the PredictPro platform?

    The platform is compatible with electric motors, pumps, fans, compressors, and any rotating machinery on assembly lines. Integration is done directly through AV-300 sensors or via Modbus gateways for existing equipment.

  3. Can I schedule technical inspections directly from the web interface?

    Yes, factory managers can create maintenance plans, set inspection intervals based on actual wear, and automatically generate orders for spare parts from stock. Notifications are sent via email and SMS.

  4. How are spare parts stocks updated in the system?

    The KPS-200 kit includes 12 types of bearings, 5 belts, 3 oil filters, and 10 gaskets, each with a unique inventory code. The PredictPro platform automatically deducts used quantities and sends replenishment alerts when stock falls below the minimum threshold.

  5. Is a permanent internet connection required for operation?

    AV-300 sensors can store data locally for up to 72 hours in the event of a network outage. Once the connection is restored, data is automatically synchronized with the PredictPro platform without any loss.

  6. What warranty do you offer for equipment and software?

    AV-300 sensors come with a 24-month warranty, and KPS-200 kits with a 12-month warranty. The PredictPro platform includes free security updates and new features for the entire subscription period. For full details, please refer to the terms.html page.

Concrete benefits for your factory

Advantages of predictive maintenance

Reduction of unplanned downtime

Our algorithms detect abnormal wear up to 30 days before failure, allowing maintenance to be scheduled within production windows.

Increases assembly line availability by up to 18%
Optimization of spare parts inventory

The PredictPro platform analyzes maintenance history and suggests the exact quantities of bearings, belts, and filters needed for the coming months.

Reduces storage costs by 22% annually
Automatic scheduling of technical revisions

The system generates a maintenance calendar adapted to production cycles, avoiding overlaps with large orders and critical deliveries.

Save up to 4 hours of planning per week
Detailed reporting for compliance

Automated reporting modules produce the necessary documentation for ISO 9001 audits and safety inspections, without manual effort.

Prepare compliance reports in 10 minutes
Proactive notifications via email and SMS

Receive alerts immediately when an AV-300 sensor detects an anomaly, and your team can intervene before the assembly line stops.

Response to alerts in less than 15 minutes
Direct integration with existing ERP

PredictPro connects to SAP, Oracle, or Microsoft Dynamics systems, automatically synchronizing maintenance data with financial management.

Eliminates double data entry and human errors

What Factory Managers Say

“Since we started using the AV-300 sensors, we have reduced unplanned downtime by 40%. The predictive alerts warn us weeks before a failure occurs.” — Frusina Dumitrache, Maintenance Manager

“The PredictPro platform has simplified our spare parts inventory management. Now we know exactly what we have in stock and when to reorder.” — Mitică Achim, Logistics Manager

“The KPS-200 kit is exactly what we needed for assembly line maintenance. The parts are standardized and easy to identify.” — Mr. Robert Dragomir, Production Engineer

Measurable Results

Our clients report an average 25% increase in operational efficiency after implementing integrated predictive maintenance solutions.

Over 150 factories in Romania already use our sensors and software to prevent costly breakdowns and optimize the lifecycle of heavy machinery.

“We reduced spare parts costs by 30% thanks to the precise planning provided by PredictPro algorithms.” — Relu Rotaru, Technical Director

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